200 Tons Of Kaolin Rotary Kiln Per Day – Helping Spanish Customers Improve Product Quality And Efficiency

A kaolin processing company in Spain focuses on bentonite calcination production, and its products are widely used in papermaking, ceramics, rubber, chemical and other industries. Due to the high energy consumption of the traditional calcination process, which accounts for more than 30% of the production cost, the dust emission exceeds the standard, and the whiteness of the bentonite after calcination is insufficient, the customer decided to upgrade the equipment and seek a more efficient and environmentally friendly solution.

After comparing many companies, the customer finally chose the 4.2×60 meter environmentally friendly kaolin rotary kiln of Zhengzhou Chunlei Machinery Manufacturing Plant. After a period of use, the daily output has stabilized at 200 tons, which is 50% higher than the old equipment. Energy consumption has been reduced by 30%, and the annual fuel cost has been saved by more than 1 million yuan. The whiteness of bentonite has been increased to more than 90%, and the order volume has increased by 25%. And it has successfully passed the environmental protection acceptance, avoiding the risk of suspension of production and rectification.

Kaolin rotary kiln has the following advantages:

• High efficiency and energy saving: adopting fully sealed calcination technology and multi-layer refractory insulation materials, the thermal efficiency is increased by 40% and the energy consumption is reduced by 30%3.
• Intelligent temperature control: optimize the temperature distribution in the kiln to ensure uniform calcination, the product whiteness reaches more than 90%, and the activity is significantly improved3.
• Environmental compliance: equipped with advanced dust removal system, dust emission is far lower than the national standard, and green production is achieved3.
• Automated operation: integrated PLC control system, reducing manual intervention and improving production stability.

Chunlei Machinery specializes in the research, development and manufacture of high-performance rotary kilns, and has established an excellent brand image in the industry with advanced technology processes and strict quality control. Choosing our rotary kiln, you will get a more efficient, energy-saving and intelligent calcination solution!